Assembling PT.1 Using Scribe To Open Foil Shield  Completed "Single' Wires
 


Click any image on page to enlarge.
From Raw Wire to Ready
Single (or breaking) wires w/ jacks.
"Mult" Wires - 2 Pairs Share Same Solder Tabs
 
1- Mark, Cut and Strip
Click to enlarge to see markings-2.5".
Scribe To Open Foil Shield - Step 1
Step 2
Step 3
1, 2, 3
2- Teflon
Teflon tubing - Use the next size larger than the drain wire.
In this case, use 20AWG Teflon for 22AWG wire.
Cut Teflon Pieces To Go Over Drain Wire
Scribe's carbide tip to widen teflon tube ends.
If no scribe, awl will do.
Awl w/Teflon
Placing Teflon on drain wire.
Completed, ready to strip ends.
View 2
One pair of wires, ready to solder.
Click HERE to see the next step, just before sodering to jacks.
Tutorial Home    Top of Page   


1-THE TOOLS: 


Measure and Mark Measure and Mark 
Scribe Scribe  
Cutters Cutters
Vises and Clamps Vises and Clamps
Heatshrink Guns Heatshrink Gun
Solder Pencils and Solder Pot Solder Pencils and Solder Pot

 2- WIRE & TUBING:

Foil Shield Wire Foil Shield Wire 
"Serve" Spiral Shield Wire "Serve" Shield Wire
Heatshrink Tubing Heatshrink Tubing
Teflon Insulation Tubing   Teflon Insulation Tubing  		 3-THE CONNECTORS:

The Connectors Plugs and Jacks: Bantam / Long Frame / 1/4" TRS
Bantam -2 and 3 Row Standard Bantam - Mult / Break - Double Row Jacks / Three Row Jacks 		 4-HELPERS:

Essential Tools Essential Tools
In Action!
-In Action-
 

A-PREPARING WIRE:

 Wire Preparation and Assembly Part 1 1: Wire Preparation and Assembiy
Using Scribe to Unwrap Foil Using Scribe to Unwrap Foil
Using Scribe to Widen Teflon Using Scribe to Widen Teflon  
Part 2 2: Before Soldering
Strip to Ready 1, 2, 3 Strip to Ready 1, 2, 3
Normals - Mogami™ Normals - Mogami™ 
Normals - Belden™ Normals - Belden™  		 B-SOLDERING TO JACKS:

Soldering Soldering
Single Wires to Jack Single Wires to Jack
"Mult Wires" to Jack  "Mult Wires" to Jack
"Break" Wires to Jack "Break" Wires to Jack  		 C-COMPLETED BAYS:

Completed Patchbay Completed Patchbay
Soldered Jacks and Wires Placing the soldered jacks into the patchbay
Finished.. Finished




 

 

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